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PN 25-04 Aircore EC: Latest firmware and software release

 

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Aircore EC: Latest firmware and software release

 

Summary: 

The latest version of firmware and software for the Aircore EC is now available. In addition to new performance features, this revision incorporates targeted enhancements and improved selection and integration tools.

 

The latest firmware and software package (Gen4.2) for Aircore EC and Aircore HD consist of:

  • CIM Firmware v4.9.0
  • INV Firmware v4.8.0
  • I-con desktop v2.99.0.0 and I-con Mobile App 2.2
  • Motor Selection Tool (MST) and API v4.1.4

The Gen4.2 package is compatible with Infinitum’s Aircore EC and Aircore HD families.

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Latest Features & Enhancements

CIM and INV Firmware
Input RMS Voltage and Current values  Calculated values available on MODBUS RTU, MODBUS TCP as well as on BACnet MS/TP communication. The values are displayed on I-con as well.
Output Power and Torque values 
Improvements to Analog Failover Added ‘Stop option’ and selectable timeout for Analog Failover condition.
Speed Override Input Source Added new option for ‘DI1 and Start’.
Serial Communication Settings Added option for 2-stop bits.
Fault States Stores the last 10 fault states in non-volatile memory.
Other changes Enhancements to the non-volatile memory allocation
I-con Software 
Save State and Statistics New statistics and encrypted diagnostics file for enhanced factory diagnostics. Save State file includes previous 10 fault states.
FSF Clone and Recovery FSF Clone function and recovery for error-free firmware updates. Configuration settings saved and reloaded after FSF update. 
New display fields Now displays Input RMS voltage, DC Bus Voltage, output power and output torque.
Error Message for Incompatible Bootloader Alerts users of incompatible Gen4.2 motors and recommends next steps
MST (Motor Selection Tool)
Aircore, HD (Heavy Duty) Production ready SKUs now added to MST
Aircore, MC (Mission Critical) Gen4.2 package is NOT Compatible with Aircore MC hardware. However, pre-Production SKUs are added to MST for project planning, evaluation and budgetary purposes only.
Enclosure Rating Allows IP54 or IP65 options for Aircore EC family
Voltage Selection Now supports 460V, 415V and 575V for applicable SKUs
Datasheets Supports new datasheet formats for Aircore EC, Aircore HD and Aircore MC
API Support Supports new optional parameters including ‘parent motor’ selection for right-sizing. 

 

Applicable and Compatible Products

The Gen4.2 features and enhancements are only compatible with Gen4 hardware with some exceptions.

Gen4.2 is not compatible with earlier Gen2/3 hardware. See table below for more details.

Gen4 motors manufactured prior to October 2024 may run into an error while upgrading to Gen4.2 using Icon v2.99. Refer FAQ section for more details.

 

New Features & Enhancements in Gen4.2 Gen2/3
Hardware
Gen4 Hardware
Aircore EC and Aircore HD
CIM (v4.9.0) and INV (v4.8.0) Firmware1 NC C1
I-con Software v2.99.0.0 (Desktop version) C2 C1,3
I-con App v2.2 (Mobile version) 4 C2 C1
MST v4.1.4 (Motor Selection Tool, Web Version) NC C
MST v4.1.1 (API Version) NC C2

C: Compatible as per Notes. NC: Not Compatible

 

Notes

  1. Gen4.2 firmware update MUST use the compatible I-con Desktop v2.99.0.0. or App v2.2. Previous I-con version such as v2.96.x could cause irreparable harm to the motor system.
  2. Only limited compatibility. Contact Infinitum prior to design, installation or usage.
  3. I-con 2.99.0.0 will support Gen4.1 firmware (CIM 4.8.0 and INV 4.7.0). However, Gen4.1 will not support the new CIM and INV features, Save State, HEX Diagnostics or the Statistics Files.
  4. App version 2.2 is only compatible with Apple IOS.
  5. App v1.2 is generally compatible with Gen4.2 but firmware update functionality is disabled.

 

Firmware and Software Availability

Deliverables Source and Earliest Availability Dates
CIM (4.9.0) and INV (4.8.0) Firmware Contact Infinitum 10/23/2025
I-con Software 2.99.0 (Desktop version) Support.goinfinitum.com 10/23/2025
I-con App V 2.2 (Mobile version) Apple App Store 10/23/20
MST V 4.1.4 (Motor Selection Tool, Web Version) mst.goinfinitum.com 10/08/2025
MST V 4.1.1 (API Version)

 

Documentation

The following documentation has been updated to reflect the above-mentioned changes.

Document Title/Rev Availability
MODBUS Parameter List

 

Support.goinfinitum.com 10/23/2025

 

Aircore EC, IOM Manual
Aircore EC, BACnet Manual
Aircore EC, Aircore HD and Aircore MC: Family Datasheets
Aircore EC, Aircore HD and Aircore MC: SKU specific datasheets (Standard and Right-Size Models) mst.goinfinitum.com 10/08/2025
MST API Docs mst.goinfinitum.com 10/08/2025

 

Update Recommendation and Availability Date

We recommend Gen4 units currently in the field be upgraded to the latest version to benefit from the above features and enhancements. 

 

Product Category Firmware Availability
Units to be shipped from Infinitum factory The targeted ship date for units carrying Gen4.2 CIM and INV firmware is November 2025.1
Units currently installed in the field and running Gen4.1 version of firmware (Gen4 installed base) Contact support@goinfinitum.com for the Gen4.2 package (CIM, INV firmware, I-con software) to discuss compatibility, update process and special instructions.
Units currently located in a warehouse carrying Gen4.1 firmware
Units currently installed in the field and running Gen2 version of firmware (Gen2 installed base) Gen4.2 not applicable. 

[1] Note: Customers who must retain an existing firmware revision, including those with PPAP requirements, must submit a written request prior to shipment.  

 

Frequently Asked Questions

Q1. How can I check the firmware version currently loaded on a motor? A1. Use the I-con desktop or mobile app. Contact support@goinfinitum.com with the Serial number or nameplate image if I-con connectivity is not feasible.
Q2. Is I-con 2.99.0 backward compatible?

A2. Yes. I-con 2.99.0 is generally backward-compatible with previous versions of firmware and hardware except for Gen4 motors manufactured prior to October 2024. Gen4 motors manufactured before this date use an incompatible boot loader and therefore are not suitable for Gen4.2 upgrade using Icon 2.99. Icon v2.99 automatically parses the serial number and active CIM firmware version to determine compatibility. If incompatible, an error message will appear (see below). Please contact Infinitum support and refer to PN# 25-05 Gen4.2, Special Upgrade Instructions for additional information.

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Q3. How can I find more in-depth information or training about the new features in Gen4.2? A3. Contact support@goinfinitum.com 
Q4. The motor is working fine in the field. Is an update to the motor to Gen4.2 mandatory? A4. Updating to Gen4.2 to benefit from the improvements in this release is recommended; however, the decision should be based on engineering judgment and an analysis of your specific installation. Please consult with Infinitum Support or the Application Engineering team prior to updating any production system.
Q5. How can I access the release notes? A5. Contact support@goinfinitum.com for firmware and software release notes.
Q6. How does this release impact MST? A6. All of the above changes are reflected in the latest version of the MST.
Q7. How can I distinguish a Gen2/3 hardware from a Gen4 hardware in the field? Gen2/3 hardware has a circular shaped drive and catalog numbers on the nameplate start with the designator ‘IES’. On the other hand, Gen4 hardware has a square shaped drive and Catalog numbers on the nameplate start with the designator ‘AE or AH. More info on Gen2/3 is available on the Infinitum support site under the legacy section.

 

 

Contact

For more information on this Product Announcement or for any other support needs:  
Email: support@goinfinitum.com
Website: goinfinitum.com
Support Center: support.goinfinitum.com 

 

 

 

 

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